The dye sublimation industry is growing in popularity each year. There are multiple advantages to this process and many customers want to know more. Here’s quick walk-through of how it works.
Design: Just like all other processes, it begins on the computer. The main difference with dye sublimated apparel is the graphics are basically fitted to each piece of the pattern. All over sublimation means every sleeve, collar, pocket, and bodies get imprinted with anything you can imagine. This is FULL coverage, FULL colour, LIMITLESS design options. You can add individual names and numbers can be added with a few keyboard clicks.
Print: Once the design is set, each shirt gets printed at full size on a large format on sublimation printer Canada. In this process, the printer uses formulated sublimation inks which are jetted onto specially coated paper.
Heat: The imprinted rolls of paper is unwound and fed into a rotary heat press. At the same time, rolls of fabric are unwound and joined with the paper as it feeds through. As the paper and ink repressurized and heated together, the dye-sub ink transfers from solid state to gas. The gas dyes the design into the fabric. The dye is permanent and never fades.
Cut: After the heating process, the shirts then cut into pieces. They cut by hands. Each piece is labelled and organized for sewing.
Sew: The last step of making the product ready is sewing. The sewing team has years of experience in the apparel industry. The custom sublimation shirts go through multiple steps and sewing machines before completion. They are then custom tagged, folded and bagged.
This the complete process of dye sublimation for shirts. The best part about this new technology of printing is that there is no ink build-up, so the fabric maintains its original texture and breathability. So, this can be the best technology.
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